This is the COMPLETE Service Repair Manual for the Yanmar Industrial Diesel Engine (Model 4TNE94, 4TNE98, 4TNE106T). It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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1. GENERAL
1.1 ENGINE NOMENCLATURE
1.2 SPECIFICATIONS
1.3 FUEL OIL, LUBRICATING OIL AND COOLING WATER
1.4 ENGINE EXTERNAL VIEWS
1.5 STRUCTURAL DESCRIPTION
1.6 HOW TO READ THIS MANUAL
1.7 PRECAUTIONS FOR SERVICE WORK
1.8 TIGHTENING TORQUES FOR STANDARD BOLTS AND NUTS
2. TROUBLESHOOTING
2.1 QUICK REFERENCE TABLE FOR TROUBLESHOOTING
2.2 TROUBLESHOOTING BY MEASURING COMPRESSION PRESSURE
3. INSPECTION AND ADJUSTMENT
3.1 OIL INSPECTION
3.2 COOLING WATER INSPECTION
3.3 INSPECTING WATER LEAK FROM COOLING WATER SYSTEM AND RADIATOR
3.4 FAN BELT TENSION INSPECTION AND ADJUSTMENT
3.5 ADJUSTING THE VALVE CLEARANCE
3.6 INSPECTING THE FUEL INJECTION VALVE INJECTION PRESSURE AND SPRAY PATTERN
3.7 FUEL INJECTION TIMING INSPECTION AND ADJUSTMENT
3.8 ADJUSTING THE NO-LORD MAXIMUM (OR MINIMUM) REVOLUTIONS
3.9 SENSOR INSPECTION
3.10 BATTERY INSPECTION
3.11 ADJUSTING OPERATION
3.12 LONG STORAGE
3.13 PERIODIC MAINTENANCE SCHEDULE
4. ENGINE BODY
4.1 INTRODUCTION
4.2 CYLINDER HEAD
4.3 GEAR TRAIN AND CAMSHAFT
4.4 CYLINDER BLOCK
5. LUBRICATION SYSTEM
5.1 LUBRICATION SYSTEM DIAGRAM
5.2 TROCHOID PUMP COMPONENTS
5.3 DISASSEMBLY
5.4 SERVICING POINTS
5.5 PARTS INSPECTION AND MEASUREMENT
6. COOLING SYSTEM
6.1 COOLING WATER SYSTEM
6.2 COOLING WATER PUMP COMPONENTS
6.3 DISASSEMBLY
6.4 SERVICING POINTS
7. FUEL INJECTION SYSTEM / GOVERNOR
7.1 INTRODUCTION
7.2 FUEL INJECTION PUMP
7.3 FUEL INJECTION VALVE
7.4 FUEL FEED PUMP
7.5 GOVERNOR
7.6 SPECIAL SERVICE TOOLS FOR DISASSEMBLY / ASSEMBLY
8. TURBOCHARGER (FOR 4TNE106T)
8.1 STRUCTURE AND FUNCTIONS
8.2 SERVICE STANDARDS
8.3 PERIODIC INSPECTION PROCEDURE
8.4 DISASSEMBLY PROCEDURE
8.5 WASHING AND INSPECTION PROCEDURE
8.6 REASSEMBLY PROCEDURE
8.7 HANDLING AFTER DISASSEMBLY AND REASSEMBLY
8.8 TROUBLESHOOTING
9. STARTING MOTOR
9.1 FOR 4TNE94/98
9.2 FOR 4TNE106(T)
10. ALTERNATOR
10.1 FOR 4TNE94/98
10.2 FOR 4TNE106(T)
11. SPECIAL SERVICE TOOLS
11.1 SPECIAL TOOLS
11.2 MEASURING INSTRUMENTS
12. SERVICE STANDARDS
12.1 ENGINE TUNING
12.2 ENGINE BODY
12.3 LUBRICATING OIL SYSTEM (TROCHOID PUMP)
12.4 TIGHTENING TORQUES FOR MAIN BOLTS AND NUTS
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** Model Specification: Yanmar Industrial Diesel Engine (Model 4TNE94, 4TNE98, 4TNE106T)
** Language: English
** Total Pages: 183
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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